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position: fixed;
text-align: center;
cursor: pointer;
z-index: 99;
width: 2.1em;
height: 2.1em;
line-height: 2.1;
color: #ffffff;
border-radius: 2px;
content: "";
outline: inherit;
}
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#ast-scroll-top {
content: "769";
}
}
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margin-left: 0px;
vertical-align: middle;
transform: translate(0, -20%) rotate(180deg);
width: 1.6em;
}
.ast-scroll-to-top-right {
right: 30px;
bottom: 30px;
}
.ast-scroll-to-top-left {
left: 30px;
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img.wp-smiley, img.emoji {
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margin: 0 0.07em !important;
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Advanced <span class="text-primary">Plastic Extrusion</span> Technology
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Pioneering solutions in plastic extrusion machinery and processes for industry leaders worldwide.
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The Plastic Extrusion Process
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Plastic extrusion is a high-volume manufacturing process where raw plastic materials are melted and formed into a continuous profile. This process is fundamental to producing a wide range of plastic products that are integral to modern industry.
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<h3 class="text-xl font-bold mb-3">Material Preparation</h3>
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Plastic resin pellets are carefully selected and may be mixed with additives such as colorants, stabilizers, or reinforcing agents to achieve desired material properties.
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<h3 class="text-xl font-bold mb-3">Melting & Conveying</h3>
<p class="text-gray-600 mb-4">
The plastic materials are fed into the extruder where they are melted and conveyed forward by a rotating screw within a heated barrel, ensuring uniform melting.
</p>
<a href="#extruder" class="text-primary font-medium flex items-center">
Learn more <i class="fa fa-arrow-right ml-2 text-sm"></i>
</a>
</div>
<!-- Process Step 3 -->
<div class="bg-white rounded-xl shadow-lg p-6 card-hover">
<div class="w-16 h-16 bg-primary/10 rounded-lg flex items-center justify-center mb-6">
<i class="fa fa-magic text-primary text-2xl"></i>
</div>
<h3 class="text-xl font-bold mb-3">Shaping & Cooling</h3>
<p class="text-gray-600 mb-4">
The molten plastic is forced through a die that gives it the desired cross-sectional shape. The extrudate is then cooled and solidified, often through water baths or air cooling.
</p>
<a href="#pipe" class="text-primary font-medium flex items-center">
Learn more <i class="fa fa-arrow-right ml-2 text-sm"></i>
</a>
</div>
<!-- Process Step 4 -->
<div class="bg-white rounded-xl shadow-lg p-6 card-hover">
<div class="w-16 h-16 bg-primary/10 rounded-lg flex items-center justify-center mb-6">
<i class="fa fa-cut text-primary text-2xl"></i>
</div>
<h3 class="text-xl font-bold mb-3">Cutting & Finishing</h3>
<p class="text-gray-600 mb-4">
The continuous extrudate is cut to the required length using cutting tools or saws. Additional finishing processes such as printing, punching, or assembly may follow.
</p>
<a href="#profile" class="text-primary font-medium flex items-center">
Learn more <i class="fa fa-arrow-right ml-2 text-sm"></i>
</a>
</div>
<!-- Process Step 5 -->
<div class="bg-white rounded-xl shadow-lg p-6 card-hover">
<div class="w-16 h-16 bg-primary/10 rounded-lg flex items-center justify-center mb-6">
<i class="fa fa-check-circle text-primary text-2xl"></i>
</div>
<h3 class="text-xl font-bold mb-3">Quality Control</h3>
<p class="text-gray-600 mb-4">
Finished products undergo rigorous quality checks to ensure they meet industry standards for dimensions, appearance, and physical properties.
</p>
<a href="#blow-molding" class="text-primary font-medium flex items-center">
Learn more <i class="fa fa-arrow-right ml-2 text-sm"></i>
</a>
</div>
<!-- Process Step 6 -->
<div class="bg-white rounded-xl shadow-lg p-6 card-hover">
<div class="w-16 h-16 bg-primary/10 rounded-lg flex items-center justify-center mb-6">
<i class="fa fa-truck text-primary text-2xl"></i>
</div>
<h3 class="text-xl font-bold mb-3">Packaging & Distribution</h3>
<p class="text-gray-600 mb-4">
The final products are packaged according to customer specifications and prepared for distribution to various industries worldwide.
</p>
<a href="#contact" class="text-primary font-medium flex items-center">
Learn more <i class="fa fa-arrow-right ml-2 text-sm"></i>
</a>
</div>
</div>
</div>
</section>
<!-- Extruder Section -->
<section id="extruder" class="py-20 bg-gray-50">
<div class="container mx-auto px-4 sm:px-6 lg:px-8">
<div class="flex flex-col lg:flex-row items-center gap-12">
<div class="lg:w-1/2">
<h2 class="text-[clamp(1.75rem,3vw,2.5rem)] font-bold text-dark mb-6">
<a href="https://shuttersinthenight.com/extruder/" class="text-primary hover:underline">Extruder</a>: The Heart of Plastic Extrusion
</h2>
<p class="text-lg text-gray-600 mb-6">
The extruder is the central component in the plastic extrusion process. It is responsible for melting, mixing, and conveying plastic materials to form a homogeneous melt ready for shaping. Advanced extruders incorporate precision controls and state-of-the-art screw designs to optimize plastic processing.
</p>
<div class="space-y-6 mb-8">
<div class="flex items-start">
<div class="w-10 h-10 rounded-full bg-primary/10 flex items-center justify-center mr-4 mt-1 flex-shrink-0">
<i class="fa fa-check text-primary"></i>
</div>
<div>
<h3 class="text-xl font-semibold mb-2">Single & Twin Screw Designs</h3>
<p class="text-gray-600">
Single screw extruders are ideal for simple extrusion tasks, while twin screw extruders offer superior mixing capabilities for complex formulations and higher throughput.
</p>
</div>
</div>
<div class="flex items-start">
<div class="w-10 h-10 rounded-full bg-primary/10 flex items-center justify-center mr-4 mt-1 flex-shrink-0">
<i class="fa fa-check text-primary"></i>
</div>
<div>
<h3 class="text-xl font-semibold mb-2">Precision Heating & Cooling</h3>
<p class="text-gray-600">
Advanced temperature control systems ensure optimal melting and processing conditions for different plastic materials, minimizing degradation and ensuring product consistency.
</p>
</div>
</div>
<div class="flex items-start">
<div class="w-10 h-10 rounded-full bg-primary/10 flex items-center justify-center mr-4 mt-1 flex-shrink-0">
<i class="fa fa-check text-primary"></i>
</div>
<div>
<h3 class="text-xl font-semibold mb-2">High Torque Gearboxes</h3>
<p class="text-gray-600">
Heavy-duty gearboxes provide the necessary torque for processing high-viscosity materials and maintaining consistent output pressure.
</p>
</div>
</div>
</div>
<a href="#contact" class="inline-flex items-center px-6 py-3 bg-primary hover:bg-primary/90 text-white font-medium rounded-lg transition-all shadow-lg hover:shadow-primary/50">
Explore Extruder Solutions <i class="fa fa-arrow-right ml-2"></i>
</a>
</div>
<div class="lg:w-1/2">
<div class="relative">
<img decoding="async" src="https://shuttersinthenight.com/wp-content/uploads/2025/07/0311a28e-e269-4dcb-b000-983dac43d8ec-e1753859712398.jpg" alt="Advanced plastic extruder machine" class="w-full h-auto rounded-xl shadow-xl">
<div class="absolute -bottom-6 -left-6 bg-white p-4 rounded-lg shadow-lg max-w-xs">
<div class="flex items-center">
<div class="w-12 h-12 rounded-full bg-primary/10 flex items-center justify-center mr-4">
<i class="fa fa-tachometer text-primary text-xl"></i>
</div>
<div>
<h4 class="font-bold text-lg">Precision Control</h4>
<p class="text-sm text-gray-600">PLC automation ensures accurate temperature and speed regulation</p>
</div>
</div>
</div>
</div>
</div>
</div>
<!-- Extruder Specifications -->
<div class="mt-20">
<h3 class="text-2xl font-bold text-center mb-12">Extruder Specifications & Capabilities</h3>
<div class="grid grid-cols-1 md:grid-cols-2 lg:grid-cols-4 gap-6">
<!-- Specification Card 1 -->
<div class="bg-white rounded-xl shadow-lg p-6 text-center">
<div class="w-16 h-16 bg-primary/10 rounded-full flex items-center justify-center mx-auto mb-4">
<i class="fa fa-sliders text-primary text-2xl"></i>
</div>
<h4 class="text-xl font-bold mb-2">Screw Diameter</h4>
<p class="text-3xl font-bold text-primary mb-1">20-200 mm</p>
<p class="text-gray-600">Available in various sizes to meet production requirements</p>
</div>
<!-- Specification Card 2 -->
<div class="bg-white rounded-xl shadow-lg p-6 text-center">
<div class="w-16 h-16 bg-primary/10 rounded-full flex items-center justify-center mx-auto mb-4">
<i class="fa fa-tachometer text-primary text-2xl"></i>
</div>
<h4 class="text-xl font-bold mb-2">Screw Speed</h4>
<p class="text-3xl font-bold text-primary mb-1">0-1200 rpm</p>
<p class="text-gray-600">Variable speed control for precise process optimization</p>
</div>
<!-- Specification Card 3 -->
<div class="bg-white rounded-xl shadow-lg p-6 text-center">
<div class="w-16 h-16 bg-primary/10 rounded-full flex items-center justify-center mx-auto mb-4">
<i class="fa fa-fire text-primary text-2xl"></i>
</div>
<h4 class="text-xl font-bold mb-2">Temperature Range</h4>
<p class="text-3xl font-bold text-primary mb-1">50-400°C</p>
<p class="text-gray-600">Advanced heating systems for various plastic materials</p>
</div>
<!-- Specification Card 4 -->
<div class="bg-white rounded-xl shadow-lg p-6 text-center">
<div class="w-16 h-16 bg-primary/10 rounded-full flex items-center justify-center mx-auto mb-4">
<i class="fa fa-bolt text-primary text-2xl"></i>
</div>
<h4 class="text-xl font-bold mb-2">Power Consumption</h4>
<p class="text-3xl font-bold text-primary mb-1">15-500 kW</p>
<p class="text-gray-600">Energy-efficient designs for reduced operational costs</p>
</div>
</div>
</div>
<!-- Applications Chart -->
<div class="mt-20 bg-white p-8 rounded-xl shadow-lg">
<h3 class="text-2xl font-bold mb-8 text-center">Extruder Applications by Industry</h3>
<div class="w-full h-80">
<canvas id="extruderApplicationsChart"></canvas>
</div>
</div>
</div>
</section>
<!-- Extrusion Pipe Section -->
<section id="pipe" class="py-20 bg-white">
<div class="container mx-auto px-4 sm:px-6 lg:px-8">
<div class="text-center mb-16">
<h2 class="text-[clamp(1.75rem,3vw,2.5rem)] font-bold text-dark mb-4">
<a href="https://shuttersinthenight.com/plastic-extrusion-profiles/">Extrusion Pipe Manufacturing Technology</a>
</h2>
<p class="text-lg text-gray-600 max-w-3xl mx-auto">
Plastic pipes produced through extrusion—one common type of <a href="https://shuttersinthenight.com/plastic-extrusion-profiles/" class="text-primary hover:underline">plastic extrusion profiles</a>—are essential components in various industries, offering durability, corrosion resistance, and cost-effectiveness. Advanced pipe extrusion lines ensure high precision and consistency in pipe dimensions and quality.
</p>
</div>
<div class="grid grid-cols-1 lg:grid-cols-2 gap-12 items-center">
<div>
<img decoding="async" src="https://shuttersinthenight.com/wp-content/uploads/2025/07/f0c17447-ddaf-4b75-8b0d-fea7a574c65c-scaled-e1753860419591.jpg" alt="Plastic pipe extrusion process" class="w-full h-auto rounded-xl shadow-xl">
</div>
<div>
<h3 class="text-2xl font-bold mb-6">Advanced Pipe Extrusion Process</h3>
<div class="space-y-6">
<div class="flex">
<div class="w-12 h-12 rounded-full bg-primary/10 flex items-center justify-center mr-4 flex-shrink-0">
<span class="text-primary font-bold text-xl">1</span>
</div>
<div>
<h4 class="text-xl font-semibold mb-2">Material Feeding</h4>
<p class="text-gray-600">
Plastic resin pellets are fed into the extruder hopper, often with precise gravimetric or volumetric dosing systems to ensure accurate material ratios.
</p>
</div>
</div>
<div class="flex">
<div class="w-12 h-12 rounded-full bg-primary/10 flex items-center justify-center mr-4 flex-shrink-0">
<span class="text-primary font-bold text-xl">2</span>
</div>
<div>
<h4 class="text-xl font-semibold mb-2">Melting & Extrusion</h4>
<p class="text-gray-600">
The extruder melts the plastic material and pushes it through a die specifically designed to form the pipe's cross-sectional shape.
</p>
</div>
</div>
<div class="flex">
<div class="w-12 h-12 rounded-full bg-primary/10 flex items-center justify-center mr-4 flex-shrink-0">
<span class="text-primary font-bold text-xl">3</span>
</div>
<div>
<h4 class="text-xl font-semibold mb-2">Calibration</h4>
<p class="text-gray-600">
The newly formed pipe passes through a calibration unit to ensure precise outer diameter and wall thickness through vacuum sizing or pressure calibration.
</p>
</div>
</div>
<div class="flex">
<div class="w-12 h-12 rounded-full bg-primary/10 flex items-center justify-center mr-4 flex-shrink-0">
<span class="text-primary font-bold text-xl">4</span>
</div>
<div>
<h4 class="text-xl font-semibold mb-2">Cooling</h4>
<p class="text-gray-600">
The pipe is cooled in a water bath to solidify the plastic, ensuring dimensional stability and proper crystallization of the material.
</p>
</div>
</div>
<div class="flex">
<div class="w-12 h-12 rounded-full bg-primary/10 flex items-center justify-center mr-4 flex-shrink-0">
<span class="text-primary font-bold text-xl">5</span>
</div>
<div>
<h4 class="text-xl font-semibold mb-2">Cutting & Stacking</h4>
<p class="text-gray-600">
The cooled pipe is cut to specified lengths using flying saws or rotating blade cutters and stacked for packaging.
</p>
</div>
</div>
</div>
</div>
</div>
<!-- Pipe Specifications -->
<div class="mt-20">
<h3 class="text-2xl font-bold text-center mb-12">Pipe Extrusion Specifications</h3>
<div class="grid grid-cols-1 md:grid-cols-2 lg:grid-cols-3 gap-6">
<!-- Pipe Type 1 -->
<div class="bg-white rounded-xl shadow-lg overflow-hidden card-hover">
<div class="h-48 overflow-hidden">
<img decoding="async" src="https://shuttersinthenight.com/wp-content/uploads/2025/07/2136b835-c214-4e20-85ae-dda3090a960a-scaled-e1753860941517.jpg" alt="PE water pipes" class="w-full h-full object-cover">
</div>
<div class="p-6">
<h4 class="text-xl font-bold mb-3">PE Water Pipes</h4>
<ul class="space-y-2 mb-4">
<li class="flex items-center text-gray-600">
<i class="fa fa-check-circle text-primary mr-2"></i>
Diameter: 16-1200 mm
</li>
<li class="flex items-center text-gray-600">
<i class="fa fa-check-circle text-primary mr-2"></i>
Wall Thickness: 1-40 mm
</li>
<li class="flex items-center text-gray-600">
<i class="fa fa-check-circle text-primary mr-2"></i>
Materials: PE80, PE100, HDPE
</li>
<li class="flex items-center text-gray-600">
<i class="fa fa-check-circle text-primary mr-2"></i>
Applications: Water supply, irrigation
</li>
</ul>
<a href="#contact" class="text-primary font-medium">Inquire about PE pipes <i class="fa fa-arrow-right ml-1"></i></a>
</div>
</div>
<!-- Pipe Type 2 -->
<div class="bg-white rounded-xl shadow-lg overflow-hidden card-hover">
<div class="h-48 overflow-hidden">
<img decoding="async" src="https://shuttersinthenight.com/wp-content/uploads/2025/07/ec953d9e-3434-4aac-a084-b2ec4df3040a-e1753861415456.jpg" alt="PVC drainage pipes" class="w-full h-full object-cover">
</div>
<div class="p-6">
<h4 class="text-xl font-bold mb-3">PVC Drainage Pipes</h4>
<ul class="space-y-2 mb-4">
<li class="flex items-center text-gray-600">
<i class="fa fa-check-circle text-primary mr-2"></i>
Diameter: 40-630 mm
</li>
<li class="flex items-center text-gray-600">
<i class="fa fa-check-circle text-primary mr-2"></i>
Wall Thickness: 2-18 mm
</li>
<li class="flex items-center text-gray-600">
<i class="fa fa-check-circle text-primary mr-2"></i>
Materials: UPVC, CPVC
</li>
<li class="flex items-center text-gray-600">
<i class="fa fa-check-circle text-primary mr-2"></i>
Applications: Drainage, sewer systems
</li>
</ul>
<a href="#contact" class="text-primary font-medium">Inquire about PVC pipes <i class="fa fa-arrow-right ml-1"></i></a>
</div>
</div>
<!-- Pipe Type 3 -->
<div class="bg-white rounded-xl shadow-lg overflow-hidden card-hover">
<div class="h-48 overflow-hidden">
<img decoding="async" src="https://shuttersinthenight.com/wp-content/uploads/2025/07/452f020c-6ea6-4960-bdd0-29eff19bf026-e1753861630809.jpg" alt="PPR pipes for building" class="w-full h-full object-cover">
</div>
<div class="p-6">
<h4 class="text-xl font-bold mb-3">PPR Building Pipes</h4>
<ul class="space-y-2 mb-4">
<li class="flex items-center text-gray-600">
<i class="fa fa-check-circle text-primary mr-2"></i>
Diameter: 20-110 mm
</li>
<li class="flex items-center text-gray-600">
<i class="fa fa-check-circle text-primary mr-2"></i>
Wall Thickness: 2-10 mm
</li>
<li class="flex items-center text-gray-600">
<i class="fa fa-check-circle text-primary mr-2"></i>
Materials: PPR, PPRC
</li>
<li class="flex items-center text-gray-600">
<i class="fa fa-check-circle text-primary mr-2"></i>
Applications: Building plumbing systems
</li>
</ul>
<a href="#contact" class="text-primary font-medium">Inquire about PPR pipes <i class="fa fa-arrow-right ml-1"></i></a>
</div>
</div>
</div>
</div>
</div>
</section>
<!-- Blow Film Section -->
<section id="film" class="py-20 bg-gray-50">
<div class="container mx-auto px-4 sm:px-6 lg:px-8">
<div class="text-center mb-16">
<h2 class="text-[clamp(1.75rem,3vw,2.5rem)] font-bold text-dark mb-4">
<a href="https://shuttersinthenight.com/profile-extrusion-company/">Extrusion Blow Film</a> Technology
</h2>
<p class="text-lg text-gray-600 max-w-3xl mx-auto">
Extrusion blow film technology—often adopted by <a href="https://shuttersinthenight.com/profile-extrusion-company/" class="text-primary hover:underline">profile extrusion company</a>—is used to produce plastic films for packaging, agricultural, and industrial applications. This process creates high-quality, uniform films with excellent barrier properties and mechanical strength.
</p>
</div>
<div class="grid grid-cols-1 lg:grid-cols-3 gap-8">
<!-- Process Steps -->
<div class="lg:col-span-2 space-y-8">
<!-- Step 1 -->
<div class="bg-white rounded-xl shadow-lg p-6 flex">
<div class="w-16 h-16 bg-primary/10 rounded-full flex items-center justify-center mr-6 flex-shrink-0">
<span class="text-primary font-bold text-2xl">1</span>
</div>
<div>
<h3 class="text-xl font-bold mb-3">Material Extrusion</h3>
<p class="text-gray-600 mb-4">
Plastic resin is melted in the extruder and forced through an annular die to form a tubular film (parison). The die gap and extruder output determine the initial film thickness.
</p>
<img decoding="async" src="https://shuttersinthenight.com/wp-content/uploads/2025/07/55324240-c2ee-42b9-82b7-0836b562f487-scaled-e1753862432384.jpg" alt="Plastic extrusion process for blow film" class="w-full h-auto rounded-lg">
</div>
</div>
<!-- Step 2 -->
<div class="bg-white rounded-xl shadow-lg p-6 flex">
<div class="w-16 h-16 bg-primary/10 rounded-full flex items-center justify-center mr-6 flex-shrink-0">
<span class="text-primary font-bold text-2xl">2</span>
</div>
<div>
<h3 class="text-xl font-bold mb-3">Bubble Formation</h3>
<p class="text-gray-600 mb-4">
Air is introduced into the center of the parison, inflating it into a bubble. The bubble is stretched both circumferentially (by the air) and longitudinally (by haul-off rollers).
</p>
<img decoding="async" src="https://shuttersinthenight.com/wp-content/uploads/2025/07/c1fb815c-d87b-4758-8925-2ecc68e77ddb-scaled-e1753862305859.jpg" alt="Bubble formation in blow film extrusion" class="w-full h-auto rounded-lg">
</div>
</div>
<!-- Step 3 -->
<div class="bg-white rounded-xl shadow-lg p-6 flex">
<div class="w-16 h-16 bg-primary/10 rounded-full flex items-center justify-center mr-6 flex-shrink-0">
<span class="text-primary font-bold text-2xl">3</span>
</div>
<div>
<h3 class="text-xl font-bold mb-3">Cooling & Collapsing</h3>
<p class="text-gray-600 mb-4">
The bubble is cooled by air rings or water sprays, solidifying the plastic. The cooled bubble is then collapsed by nip rollers and flattened into a double-layered film.
</p>
<img decoding="async" src="https://shuttersinthenight.com/wp-content/uploads/2025/07/4d774bc9-87f1-4d7f-9e68-dbc6d3f8f17f-scaled-e1753862170544.jpg" alt="Cooling and collapsing of blow film bubble" class="w-full h-auto rounded-lg">
</div>
</div>
<!-- Step 4 -->
<div class="bg-white rounded-xl shadow-lg p-6 flex">
<div class="w-16 h-16 bg-primary/10 rounded-full flex items-center justify-center mr-6 flex-shrink-0">
<span class="text-primary font-bold text-2xl">4</span>
</div>
<div>
<h3 class="text-xl font-bold mb-3">Winding & Finishing</h3>
<p class="text-gray-600 mb-4">
The flattened film is trimmed to the desired width and wound onto rolls. Additional processes such as printing, laminating, or slitting may be performed depending on the application.
</p>
<img decoding="async" src="https://shuttersinthenight.com/wp-content/uploads/2025/07/2b089afb-5fe8-42a0-bd18-4cb98956d2fe-e1753862127925.jpg" alt="Winding of blow film onto rolls" class="w-full h-auto rounded-lg">
</div>
</div>
</div>
<!-- Specifications & Materials -->
<div class="bg-white rounded-xl shadow-lg p-8">
<h3 class="text-xl font-bold mb-6">Blow Film Specifications</h3>
<div class="space-y-6">
<div>
<h4 class="font-semibold mb-3">Film Thickness Range</h4>
<div class="w-full bg-gray-200 rounded-full h-2.5">
<div class="bg-primary h-2.5 rounded-full" style="width: 80%"></div>
</div>
<div class="flex justify-between mt-2">
<span class="text-sm text-gray-500">10 μm</span>
<span class="text-sm font-medium">10-300 μm</span>
<span class="text-sm text-gray-500">300 μm</span>
</div>
</div>
<div>
<h4 class="font-semibold mb-3">Film Width Range</h4>
<div class="w-full bg-gray-200 rounded-full h-2.5">
<div class="bg-primary h-2.5 rounded-full" style="width: 75%"></div>
</div>
<div class="flex justify-between mt-2">
<span class="text-sm text-gray-500">200 mm</span>
<span class="text-sm font-medium">200-3000 mm</span>
<span class="text-sm text-gray-500">3000 mm</span>
</div>
</div>
<div>
<h4 class="font-semibold mb-3">Production Capacity</h4>
<div class="w-full bg-gray-200 rounded-full h-2.5">
<div class="bg-primary h-2.5 rounded-full" style="width: 65%"></div>
</div>
<div class="flex justify-between mt-2">
<span class="text-sm text-gray-500">50 kg/h</span>
<span class="text-sm font-medium">50-1000 kg/h</span>
<span class="text-sm text-gray-500">1000 kg/h</span>
</div>
</div>
</div>
<div class="mt-10">
<h3 class="text-xl font-bold mb-6">Common Materials</h3>
<div class="space-y-4">
<div class="flex items-center">
<div class="w-12 h-12 bg-blue-100 rounded-lg flex items-center justify-center mr-4">
<i class="fa fa-cubes text-blue-600 text-xl"></i>
</div>
<div>
<h4 class="font-semibold">LDPE (Low-Density Polyethylene)</h4>
<p class="text-sm text-gray-600">Flexible, transparent films for general packaging</p>
</div>
</div>
<div class="flex items-center">
<div class="w-12 h-12 bg-green-100 rounded-lg flex items-center justify-center mr-4">
<i class="fa fa-cubes text-green-600 text-xl"></i>
</div>
<div>
<h4 class="font-semibold">HDPE (High-Density Polyethylene)</h4>
<p class="text-sm text-gray-600">Strong, stiff films for heavy-duty packaging</p>
</div>
</div>
<div class="flex items-center">
<div class="w-12 h-12 bg-purple-100 rounded-lg flex items-center justify-center mr-4">
<i class="fa fa-cubes text-purple-600 text-xl"></i>
</div>
<div>
<h4 class="font-semibold">LLDPE (Linear Low-Density Polyethylene)</h4>
<p class="text-sm text-gray-600">High tensile strength films for stretch applications</p>
</div>
</div>
<div class="flex items-center">
<div class="w-12 h-12 bg-yellow-100 rounded-lg flex items-center justify-center mr-4">
<i class="fa fa-cubes text-yellow-600 text-xl"></i>
</div>
<div>
<h4 class="font-semibold">PP (Polypropylene)</h4>
<p class="text-sm text-gray-600">Clear, high-clarity films for food packaging</p>
</div>
</div>
</div>
</div>
<div class="mt-10">
<a href="#contact" class="block w-full py-3 px-6 bg-primary hover:bg-primary/90 text-white font-medium rounded-lg transition-all text-center">
Request Blow Film Solutions
</a>
</div>
</div>
</div>
</div>
</section>
<!-- Profile Extrusion Section -->
<section id="profile" class="py-20 bg-white">
<div class="container mx-auto px-4 sm:px-6 lg:px-8">
<div class="text-center mb-16">
<h2 class="text-[clamp(1.75rem,3vw,2.5rem)] font-bold text-dark mb-4">
<a href="https://shuttersinthenight.com/extruded-plastic-profiles/">Profile Extrusion</a> Technology
</h2>
<p class="text-lg text-gray-600 max-w-3xl mx-auto">
Profile extrusion is a versatile manufacturing process—one that produces <a href="https://shuttersinthenight.com/extruded-plastic-profiles/" class="text-primary hover:underline">extruded plastic profiles</a>—used to create plastic profiles with complex cross-sectional shapes. This technology is widely used in construction, automotive, and consumer products industries.
</p>
</div>
<div class="grid grid-cols-1 lg:grid-cols-2 gap-12 items-center">
<div>
<div class="bg-white rounded-xl shadow-lg p-6">
<h3 class="text-xl font-bold mb-6">Key Components of Profile Extrusion</h3>
<div class="space-y-6">
<div class="flex">
<div class="w-12 h-12 bg-primary/10 rounded-full flex items-center justify-center mr-4 flex-shrink-0">
<i class="fa fa-sitemap text-primary text-xl"></i>
</div>
<div>
<h4 class="text-lg font-semibold mb-2">Extruder</h4>
<p class="text-gray-600">
Melts and conveys the plastic material to the die. Single or twin screw extruders are used depending on the material and profile complexity.
</p>
</div>
</div>
<div class="flex">
<div class="w-12 h-12 bg-primary/10 rounded-full flex items-center justify-center mr-4 flex-shrink-0">
<i class="fa fa-scissors text-primary text-xl"></i>
</div>
<div>
<h4 class="text-lg font-semibold mb-2">Die</h4>
<p class="text-gray-600">
Shapes the molten plastic into the desired cross-sectional profile. Dies are custom-engineered for each specific profile design.
</p>
</div>
</div>
<div class="flex">
<div class="w-12 h-12 bg-primary/10 rounded-full flex items-center justify-center mr-4 flex-shrink-0">
<i class="fa fa-snowflake-o text-primary text-xl"></i>
</div>
<div>
<h4 class="text-lg font-semibold mb-2">Calibration Unit</h4>
<p class="text-gray-600">
Cools and stabilizes the extruded profile to maintain precise dimensions and surface finish.
</p>
</div>
</div>
<div class="flex">
<div class="w-12 h-12 bg-primary/10 rounded-full flex items-center justify-center mr-4 flex-shrink-0">
<i class="fa fa-arrows-h text-primary text-xl"></i>
</div>
<div>
<h4 class="text-lg font-semibold mb-2">Haul-Off Unit</h4>
<p class="text-gray-600">
Pulls the extruded profile through the calibration and cooling units at a consistent speed.
</p>
</div>
</div>
<div class="flex">
<div class="w-12 h-12 bg-primary/10 rounded-full flex items-center justify-center mr-4 flex-shrink-0">
<i class="fa fa-cut text-primary text-xl"></i>
</div>
<div>
<h4 class="text-lg font-semibold mb-2">Cut-off Unit</h4>
<p class="text-gray-600">
Cuts the continuous profile into specified lengths using saws or knives.
</p>
</div>
</div>
</div>
</div>
</div>
<div>
<div class="grid grid-cols-1 sm:grid-cols-2 gap-6">
<div class="bg-white rounded-xl shadow-lg overflow-hidden card-hover">
<div class="h-48 overflow-hidden">
<img decoding="async" src="https://shuttersinthenight.com/wp-content/uploads/2025/07/33eb6189-df25-4d0f-b7ae-98a0f4b0c1c4.jpg" alt="Window profiles" class="w-full h-full object-cover">
</div>
<div class="p-6">
<h4 class="text-xl font-bold mb-2">Window Profiles</h4>
<p class="text-gray-600 mb-4">
High-quality PVC window profiles with thermal insulation properties, weather resistance, and aesthetic finishes.
</p>
<ul class="space-y-1 mb-4">
<li class="flex items-center text-sm text-gray-600">
<i class="fa fa-check text-primary mr-2"></i>
Customizable colors and finishes
</li>
<li class="flex items-center text-sm text-gray-600">
<i class="fa fa-check text-primary mr-2"></i>
Multi-chamber designs for insulation
</li>
</ul>
</div>
</div>
<div class="bg-white rounded-xl shadow-lg overflow-hidden card-hover">
<div class="h-48 overflow-hidden">
<img decoding="async" src="https://shuttersinthenight.com/wp-content/uploads/2025/07/3911ccdc-4206-42a2-a807-ef0632ab8254-scaled-e1753862943328.jpg" alt="Automotive trim" class="w-full h-full object-cover">
</div>
<div class="p-6">
<h4 class="text-xl font-bold mb-2">Automotive Trim</h4>
<p class="text-gray-600 mb-4">
Precision-engineered plastic profiles for automotive interiors and exteriors, offering durability and aesthetic appeal.
</p>
<ul class="space-y-1 mb-4">
<li class="flex items-center text-sm text-gray-600">
<i class="fa fa-check text-primary mr-2"></i>
UV-resistant materials
</li>
<li class="flex items-center text-sm text-gray-600">
<i class="fa fa-check text-primary mr-2"></i>
Perfect fit for OEM applications
</li>
</ul>
</div>
</div>
<div class="bg-white rounded-xl shadow-lg overflow-hidden card-hover">
<div class="h-48 overflow-hidden">
<img decoding="async" src="https://picsum.photos/id/1078/600/400" alt="Sealing profiles" class="w-full h-full object-cover">
</div>
<div class="p-6">
<h4 class="text-xl font-bold mb-2">Sealing Profiles</h4>
<p class="text-gray-600 mb-4">
Elastic rubber and plastic profiles for sealing applications in doors, windows, and industrial equipment.
</p>
<ul class="space-y-1 mb-4">
<li class="flex items-center text-sm text-gray-600">
<i class="fa fa-check text-primary mr-2"></i>
Weather and chemical resistance
</li>
<li class="flex items-center text-sm text-gray-600">
<i class="fa fa-check text-primary mr-2"></i>
Custom hardness and shapes
</li>
</ul>
</div>
</div>
<div class="bg-white rounded-xl shadow-lg overflow-hidden card-hover">
<div class="h-48 overflow-hidden">
<img decoding="async" src="https://shuttersinthenight.com/wp-content/uploads/2025/07/e5dce682-4154-412e-8e02-de641e64ff0c-e1753862975272.jpg" alt="Electrical profiles" class="w-full h-full object-cover">
</div>
<div class="p-6">
<h4 class="text-xl font-bold mb-2">Electrical Profiles</h4>
<p class="text-gray-600 mb-4">
Insulated plastic profiles for cable management, wire protection, and electrical enclosures.
</p>
<ul class="space-y-1 mb-4">
<li class="flex items-center text-sm text-gray-600">
<i class="fa fa-check text-primary mr-2"></i>
Flame-retardant materials
</li>
<li class="flex items-center text-sm text-gray-600">
<i class="fa fa-check text-primary mr-2"></i>
Custom slots and channels
</li>
</ul>
</div>
</div>
</div>
</div>
</div>
<!-- Process Advantages -->
<div class="mt-20">
<h3 class="text-2xl font-bold text-center mb-12">Advantages of Profile Extrusion Technology</h3>
<div class="grid grid-cols-1 md:grid-cols-2 lg:grid-cols-4 gap-8">
<div class="bg-white rounded-xl shadow-lg p-6 text-center card-hover">
<div class="w-16 h-16 bg-primary/10 rounded-full flex items-center justify-center mx-auto mb-6">
<i class="fa fa-cogs text-primary text-2xl"></i>
</div>
<h4 class="text-xl font-bold mb-3">Design Flexibility</h4>
<p class="text-gray-600">
Complex shapes with varying thicknesses can be produced with high precision.
</p>
</div>
<div class="bg-white rounded-xl shadow-lg p-6 text-center card-hover">
<div class="w-16 h-16 bg-primary/10 rounded-full flex items-center justify-center mx-auto mb-6">
<i class="fa fa-money text-primary text-2xl"></i>
</div>
<h4 class="text-xl font-bold mb-3">Cost Efficiency</h4>
<p class="text-gray-600">
High-volume production with minimal material waste reduces per-unit costs.
</p>
</div>
<div class="bg-white rounded-xl shadow-lg p-6 text-center card-hover">
<div class="w-16 h-16 bg-primary/10 rounded-full flex items-center justify-center mx-auto mb-6">
<i class="fa fa-tachometer text-primary text-2xl"></i>
</div>
<h4 class="text-xl font-bold mb-3">High Speed Production</h4>
<p class="text-gray-600">
Continuous process allows for rapid production rates and short lead times.
</p>
</div>
<div class="bg-white rounded-xl shadow-lg p-6 text-center card-hover">
<div class="w-16 h-16 bg-primary/10 rounded-full flex items-center justify-center mx-auto mb-6">
<i class="fa fa-paint-brush text-primary text-2xl"></i>
</div>
<h4 class="text-xl font-bold mb-3">Material Versatility</h4>
<p class="text-gray-600">
Wide range of plastics and additives can be used to achieve desired properties.
</p>
</div>
</div>
</div>
</div>
</section>
<!-- Hollow Blow Molding Section -->
<section id="blow-molding" class="py-20 bg-gray-50">
<div class="container mx-auto px-4 sm:px-6 lg:px-8">
<div class="text-center mb-16">
<h2 class="text-[clamp(1.75rem,3vw,2.5rem)] font-bold text-dark mb-4">
<a href="/">Hollow Blow Molding</a> Technology
</h2>
<p class="text-lg text-gray-600 max-w-3xl mx-auto">
Hollow blow molding, which relies on <a href="https://shuttersinthenight.com/extruded-plastic/" class="text-primary hover:underline">extruded plastic</a> as the foundational material for its key component (the parison), is a manufacturing process used to produce hollow plastic parts by inflating this heated plastic tube inside a mold. This technology is widely used for producing bottles, containers, and industrial components.
</p>
</div>
<div class="grid grid-cols-1 lg:grid-cols-3 gap-8">
<!-- Types of Blow Molding -->
<div class="lg:col-span-2">
<div class="grid grid-cols-1 md:grid-cols-2 gap-6">
<!-- Extrusion Blow Molding -->
<div class="bg-white rounded-xl shadow-lg overflow-hidden card-hover">
<div class="h-48 overflow-hidden">
<img decoding="async" src="https://shuttersinthenight.com/wp-content/uploads/2025/07/cc090af3-9505-44df-8c7f-7017b1dde752-e1753863272897.jpg" alt="Extrusion blow molding process" class="w-full h-full object-cover">
</div>
<div class="p-6">
<h3 class="text-xl font-bold mb-3">Extrusion Blow Molding</h3>
<p class="text-gray-600 mb-4">
The most common method where a parison is extruded vertically and captured by a split mold. Air is then blown into the parison to form the part.
</p>
<div class="space-y-2">
<div class="flex items-center">
<i class="fa fa-check-circle text-primary mr-2"></i>
<span class="text-gray-600">Ideal for large, simple-shaped parts</span>
</div>
<div class="flex items-center">
<i class="fa fa-check-circle text-primary mr-2"></i>
<span class="text-gray-600">Low tooling costs</span>
</div>
<div class="flex items-center">
<i class="fa fa-check-circle text-primary mr-2"></i>
<span class="text-gray-600">High production rates</span>
</div>
</div>
</div>
</div>
<!-- Injection Blow Molding -->
<div class="bg-white rounded-xl shadow-lg overflow-hidden card-hover">
<div class="h-48 overflow-hidden">
<img decoding="async" src="https://picsum.photos/id/1081/600/400" alt="Injection blow molding process" class="w-full h-full object-cover">
</div>
<div class="p-6">
<h3 class="text-xl font-bold mb-3">Injection Blow Molding</h3>
<p class="text-gray-600 mb-4">
A process where a preform is injection molded and then transferred to a blow mold where it is inflated to its final shape.
</p>
<div class="space-y-2">
<div class="flex items-center">
<i class="fa fa-check-circle text-primary mr-2"></i>
<span class="text-gray-600">Precise neck finish and wall thickness</span>
</div>
<div class="flex items-center">
<i class="fa fa-check-circle text-primary mr-2"></i>
<span class="text-gray-600">No flash or trimming required</span>
</div>
<div class="flex items-center">
<i class="fa fa-check-circle text-primary mr-2"></i>
<span class="text-gray-600">Common for small, high-precision bottles</span>
</div>
</div>
</div>
</div>
<!-- Stretch Blow Molding -->
<div class="bg-white rounded-xl shadow-lg overflow-hidden card-hover">
<div class="h-48 overflow-hidden">
<img decoding="async" src="https://shuttersinthenight.com/wp-content/uploads/2025/07/426402ba-3ee5-4dc6-b6ff-73a6ed21847e-e1753863629905.jpg" alt="Stretch blow molding process" class="w-full h-full object-cover">
</div>
<div class="p-6">
<h3 class="text-xl font-bold mb-3">Stretch Blow Molding</h3>
<p class="text-gray-600 mb-4">
Similar to injection blow molding but includes a stretching rod to improve strength and clarity of the final product.
</p>
<div class="space-y-2">
<div class="flex items-center">
<i class="fa fa-check-circle text-primary mr-2"></i>
<span class="text-gray-600">High clarity and strength</span>
</div>
<div class="flex items-center">
<i class="fa fa-check-circle text-primary mr-2"></i>
<span class="text-gray-600">Used for PET bottles</span>
</div>
<div class="flex items-center">
<i class="fa fa-check-circle text-primary mr-2"></i>
<span class="text-gray-600">Lightweight and cost-effective</span>
</div>
</div>
</div>
</div>
<!-- Multi-Layer Blow Molding -->
<div class="bg-white rounded-xl shadow-lg overflow-hidden card-hover">
<div class="h-48 overflow-hidden">
<img decoding="async" src="https://shuttersinthenight.com/wp-content/uploads/2025/07/0374aa9e-7574-4ddf-8a7b-12c74b4c52f0-e1753863441459.jpg" alt="Multi-layer blow molding process" class="w-full h-full object-cover">
</div>
<div class="p-6">
<h3 class="text-xl font-bold mb-3">Multi-Layer Blow Molding</h3>
<p class="text-gray-600 mb-4">
Combines two or more different plastics in a single part to achieve specific properties such as barrier resistance or structural integrity.
</p>
<div class="space-y-2">
<div class="flex items-center">
<i class="fa fa-check-circle text-primary mr-2"></i>
<span class="text-gray-600">Excellent barrier properties</span>
</div>
<div class="flex items-center">
<i class="fa fa-check-circle text-primary mr-2"></i>
<span class="text-gray-600">Combines different material properties</span>
</div>
<div class="flex items-center">
<i class="fa fa-check-circle text-primary mr-2"></i>
<span class="text-gray-600">Used for food and chemical packaging</span>
</div>
</div>
</div>
</div>
</div>
</div>
<!-- Applications & Materials -->
<div class="bg-white rounded-xl shadow-lg p-8">
<h3 class="text-xl font-bold mb-6">Typical Applications</h3>
<div class="space-y-6">
<div class="flex items-start">
<div class="w-12 h-12 bg-blue-100 rounded-lg flex items-center justify-center mr-4 mt-1 flex-shrink-0">
<i class="fa fa-shopping-bag text-blue-600 text-xl"></i>
</div>
<div>
<h4 class="font-semibold mb-2">Packaging Industry</h4>
<p class="text-gray-600">
Bottles for beverages, cosmetics, pharmaceuticals, and household chemicals.
</p>
</div>
</div>
<div class="flex items-start">
<div class="w-12 h-12 bg-green-100 rounded-lg flex items-center justify-center mr-4 mt-1 flex-shrink-0">
<i class="fa fa-car text-green-600 text-xl"></i>
</div>
<div>
<h4 class="font-semibold mb-2">Automotive Industry</h4>
<p class="text-gray-600">
Fuel tanks, air ducts, coolant reservoirs, and other hollow components.
</p>
</div>
</div>
<div class="flex items-start">
<div class="w-12 h-12 bg-purple-100 rounded-lg flex items-center justify-center mr-4 mt-1 flex-shrink-0">
<i class="fa fa-home text-purple-600 text-xl"></i>
</div>
<div>
<h4 class="font-semibold mb-2">Consumer Goods</h4>
<p class="text-gray-600">
Containers, toys, sports equipment, and household items.
</p>
</div>
</div>
<div class="flex items-start">
<div class="w-12 h-12 bg-yellow-100 rounded-lg flex items-center justify-center mr-4 mt-1 flex-shrink-0">
<i class="fa fa-industry text-yellow-600 text-xl"></i>
</div>
<div>
<h4 class="font-semibold mb-2">Industrial Applications</h4>
<p class="text-gray-600">
Chemical tanks, drums, pipes, and other industrial containers.
</p>
</div>
</div>
</div>
<div class="mt-10">
<h3 class="text-xl font-bold mb-6">Common Materials</h3>
<div class="space-y-4">
<div class="flex items-center">
<div class="w-10 h-10 bg-blue-100 rounded-lg flex items-center justify-center mr-4">
<span class="text-blue-600 font-bold">PE</span>
</div>
<div>
<h4 class="font-semibold">Polyethylene (PE)</h4>
<p class="text-sm text-gray-600">LDPE, HDPE, LLDPE - versatile and widely used</p>
</div>
</div>
<div class="flex items-center">
<div class="w-10 h-10 bg-green-100 rounded-lg flex items-center justify-center mr-4">
<span class="text-green-600 font-bold">PP</span>
</div>
<div>
<h4 class="font-semibold">Polypropylene (PP)</h4>
<p class="text-sm text-gray-600">Rigid and chemical-resistant</p>
</div>
</div>
<div class="flex items-center">
<div class="w-10 h-10 bg-purple-100 rounded-lg flex items-center justify-center mr-4">
<span class="text-purple-600 font-bold">PVC</span>
</div>
<div>
<h4 class="font-semibold">Polyvinyl Chloride (PVC)</h4>
<p class="text-sm text-gray-600">Rigid or flexible, used for pipes and bottles</p>
</div>
</div>
<div class="flex items-center">
<div class="w-10 h-10 bg-yellow-100 rounded-lg flex items-center justify-center mr-4">
<span class="text-yellow-600 font-bold">PET</span>
</div>
<div>
<h4 class="font-semibold">Polyethylene Terephthalate (PET)</h4>
<p class="text-sm text-gray-600">Clear, strong, used for beverage bottles</p>
</div>
</div>
</div>
</div>
<div class="mt-10">
<a href="#contact" class="block w-full py-3 px-6 bg-primary hover:bg-primary/90 text-white font-medium rounded-lg transition-all text-center">
Inquire About Blow Molding Solutions
</a>
</div>
</div>
</div>
</div>
</section>
<!-- Contact Section -->
<section id="contact" class="py-20 bg-white">
<div class="container mx-auto px-4 sm:px-6 lg:px-8">
<div class="max-w-4xl mx-auto">
<div class="text-center mb-16">
<h2 class="text-[clamp(1.75rem,3vw,2.5rem)] font-bold text-dark mb-4">
Contact Us for Plastic Extrusion Solutions
</h2>
<p class="text-lg text-gray-600 max-w-2xl mx-auto">
Ready to optimize your plastic extrusion processes? Our team of experts is here to provide tailored solutions for your specific needs.
</p>
</div>
<div class="bg-white rounded-xl shadow-xl overflow-hidden">
<div class="grid grid-cols-1 md:grid-cols-2">
<div class="bg-primary p-8 md:p-12 text-white">
<h3 class="text-2xl font-bold mb-6">Get in Touch</h3>
<div class="space-y-6">
<div class="flex items-start">
<div class="w-12 h-12 bg-white/10 rounded-full flex items-center justify-center mr-4 flex-shrink-0">
<i class="fa fa-map-marker text-white text-xl"></i>
</div>
<div>
<h4 class="font-semibold mb-1">Our Location</h4>
<p class="text-white/80">
1234 Industrial Drive<br>
Manufacturing City, MC 12345<br>
United States
</p>
</div>
</div>
<div class="flex items-start">
<div class="w-12 h-12 bg-white/10 rounded-full flex items-center justify-center mr-4 flex-shrink-0">
<i class="fa fa-envelope text-white text-xl"></i>
</div>
<div>
<h4 class="font-semibold mb-1">Email Us</h4>
<p class="text-white/80">
info@plasticextrusion.com<br>
sales@plasticextrusion.com
</p>
</div>
</div>
<div class="flex items-start">
<div class="w-12 h-12 bg-white/10 rounded-full flex items-center justify-center mr-4 flex-shrink-0">
<i class="fa fa-phone text-white text-xl"></i>
</div>
<div>
<h4 class="font-semibold mb-1">Call Us</h4>
<p class="text-white/80">
+1 (555) 123-4567<br>
+1 (555) 987-6543
</p>
</div>
</div>
</div>
<div class="mt-10">
<h4 class="font-semibold mb-4">Follow Us</h4>
<div class="flex space-x-4">
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<h3 class="text-2xl font-bold mb-6">Send Us a Message</h3>
<form id="contact-form" class="space-y-6">
<div>
<label for="name" class="block text-sm font-medium text-gray-700 mb-1">Full Name</label>
<input type="text" id="name" name="name" class="w-full px-4 py-2 border border-gray-300 rounded-lg focus:ring-2 focus:ring-primary focus:border-primary transition-colors" placeholder="John Doe">
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<div>
<label for="email" class="block text-sm font-medium text-gray-700 mb-1">Email Address</label>
<input type="email" id="email" name="email" class="w-full px-4 py-2 border border-gray-300 rounded-lg focus:ring-2 focus:ring-primary focus:border-primary transition-colors" placeholder="john@example.com">
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